We open up your world with every driveWould you like to work on the development of roof systems for future car models together with some of the market leaders in the automotive industry? Inalfa Roof Systems is a world leading supplier for OEM automotive roof systems and still growing strong. Are you ready to grow with us?Are you ready to shift into the next gear of your career? As Maintenace Supervisor within Inalfa you are in the driver's seat for supervising and coordinating activities of the maintenance team engaged in maintaining and repairing equipment, structures, utility systems, buildings, and grounds. Also, works with the Engineering department to develop solutions in all areas of the plant.
ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
- Support all engineering change activities impacting the manufacturing process
- Perform line balancing and labor evaluation activities
- Support all IATF 16949 requirements
- Design electrical/control-wiring schematics on CAD system
- Design of control logic and control schematics
- Design ladder logic and relay logic
- Layout detailing and subassembly op panels
- Bill of material and selection of component
- System interfacing, power calculation, sizing of cable wires
- Testing, start-up, debugging, and trouble shooting
- Support upgrading current assembly lines, machinery, jigs, fixtures to improve
- Process control (error proofing)
- Data-collection, Start-up/setting instructions, and database development
- Support engineering department in development of control units for our sunroofs and the interfacing to the car
- Support engineering department with programming of IRS testing equipment
- Enhance knowledge of electronics/control systems etc within IRS/USA
- Support MIS department on industrial computers and associated hardware
- The control engineer will be the specialist for electronics/PLC and robot software for IRS/USA
- Quality lead-time and cost control for each task assigned
- Programming, debugging and start-up of new automated assembly machinery, robots and Man-Machine-Interfaces
- Write/change documentation for start-up/setting calibration of machinery
- Continuous improvement actions (Kaizen) to optimize processes of the current machinery park by improving Man-Machine-Interface, adding error proofing, vision, and debugging. This is needed reduce WIP, down time, wasteful scrap and rework.
- Support maintenance department in troubleshooting, solving machine breakdowns etc. If needed out of the normal working hours
- Communication with internal functions, suppliers, and the customer Manufacturing processes- supports the assembly lines through accurate processing methods
- Updates all necessary equipment and fixtures to assist manufacturing to error-proof and improve efficiencies wherever possible
- Ensure all manufacturing documentation is accurate and up to date
- Champion manufacturing cost reduction activities, including labor reduction initiatives
- Inform quality engineering of any set-up and improvement upon preventative maintenance plan
- Perform basic ergonomic analysis as required
- Support the improved efficiency & first-time capability of the manufacturing process
- Perform DOE projects as necessary
- Oversee PER builds through the manufacturing process
- Oversee DFM/DFA analysis
- Support CIP activities
- Champion implementation of Kaizen activities as appropriate
- Reduce WIP
- Maintain one piece flow
- Apply theory of constraints through plant wide activities
IATF 16949 RESPONSIBILITIES The IATF 16949 responsibilities listed below are required for this position. Other responsibilities may be added, with or without notice in writing, at any time.Adhere to all IATF 16949 procedures defined by the Operations department function.
QUALIFICATIONS To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- Must have worked successfully in several automation projects for the manufacturing industry (automotive and robot projects preferred).
- Good analyzing skills for trouble shooting and for solving technical problems.
- Must have sound knowledge of automation techniques, machine control systems, programmable logic controllers, pneumatics and computer programming.
- Preferred knowledge about (M) OSHA electrical/electronics requirements and automotive EMC requirements.
- Good communication skills, both written and oral.
- Good PLC programming skills, especially Allen Bradley (SLC 5, Panelview 900/1200), knowledge about Visual Basic, and AutoCAD preferred.
- Able to work on several issues simultaneous; able to set-up a good planning for projects/running operations; can work under pressure.
EDUCATION AND/OR EXPERIENCEBachelor of Science in an Electrical/Automated Manufacturing Engineers discipline and 3 to 5 years of hands-on experience.
LANGUAGE SKILLSAbility to read, analyze, and interpret general business periodicals, professional journals, technical procedures, machine control languages, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.
MATHEMATICAL SKILLSAbility to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations.
REASONING ABILITYAbility to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
PHYSICAL DEMANDS The physical demands described here are representative of those that must be met by an employee to successfully perfume the functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to walk and to sit; use hands to manipulate objects, tools, or controls; reach with hands and arms. The employee is occasionally required to stand, stoop, kneel, crouch, or crawl; and to talk and hear. The employee must occasionally lift up to 10 pounds. Specific vision abilities include close vision, color vision, peripheral vision, depth perception and the ability to focus.
WORK ENVIRONMENT The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.This employee regularly works in an office environment. Occasionally the employee works in the manufacturing area around moving mechanical equipment and is occasionally exposed to toxic or caustic chemicals. The noise level in the work environment is usually moderate.
What can you expect from us? - Paid vacation.
- Paid sick time.
- Healthcare, dental, prescription drug insurance plans.
- Company paid and voluntary life insurance plans.
- Disability benefits.
Our Core Values are
One Inalfa, Ownership, Ambition and Progress.WE ARE IN IT TO WIN IT!Does this sound interesting to you? Don't hesitate and submit your application today.LocationAuburn Hills AssemblyTime TypeFull timeContact PersonJonathan Wyatt