Plant EngineerLocation: PittsburghDuties and Responsibilities
- Production & Maintenance Support: Collaborate with production and maintenance teams to ensure smooth operations and meet key performance metrics, including safety, quality, and OEE (Overall Equipment Effectiveness).
- Documentation & SOPs: Develop and maintain production documentation, including SOPs, SOCs, and changeover checklists for both new and existing products or processes.
- Equipment Selection & Validation: Assist in selecting and validating new equipment, ensuring it aligns with operational needs and regulatory compliance.
- Process Improvement & Workflow: Identify and implement process improvements through continuous monitoring and maintain workflow documentation for optimal efficiency.
- Project Management: Lead projects from planning through execution, ensuring scope, cost, and schedule are met. Provide detailed scopes of work, cost estimates, and timelines.
- Equipment Design & Engineering: Engineer, specify, and optimize equipment systems to improve product quality, productivity, or reduce costs.
- Cross-Functional Collaboration: Coordinate with internal departments to balance production schedules, staffing needs, and safety requirements.
- Operational Training Manuals: Develop and maintain training manuals and provide hands-on training for production staff on machinery operations.
- PLC Programming & Troubleshooting: Program, troubleshoot, and manipulate PLCs, with expertise in Allen Bradley systems; familiarity with Beckhoff systems is a plus. Knowledge of programming formats such as Ladder Diagram, Structured Text, Function Block, and Sequential Function Diagram.
- System Integration: Integrate and network multiple machines through Ethernet communication protocols.
- Root Cause Analysis: Troubleshoot production systems under pressure to identify root causes and implement effective solutions.
- Regulatory Compliance: Ensure adherence to FDA, GMP, and food manufacturing regulations and standards.
- Technical Communication: Collaborate effectively with cross-functional teams, including engineering, operations, and production staff, to meet project and business goals.
Qualifications
- Education: Bachelor's degree in Engineering or related field; equivalent work experience will also be considered.
- Experience: Minimum of 5 years in a manufacturing environment, with hands-on experience leading projects.
- Technical Skills: Proficiency in CAD software, Microsoft Office Suite, and PLC programming tools.
- Safety Commitment: Demonstrated track record of fostering a safe work environment and promoting safe work practices.
- Mechanical Aptitude: Hands-on mechanical experience with tools and equipment.
- Manufacturing Expertise: Strong understanding of key manufacturing metrics such as quality, yield, OEE, and downtime.
Working Conditions & Physical Requirements
- Physical Capability: Must be able to perform mechanical tasks and work with tools.
- Mobility: Ability to climb compact stairs, ladders, and crossovers.
- Strength: Able to lift up to 50 lbs.
- Endurance: Capable of standing or walking for up to 7 hours per day.
- Office Work: Able to sit at a desk and use computers for extended periods.
Qualifications Bachelor's degree in engineering discipline or equivalent experience Minimum 5 years of experience taking an active role in projects within a manufacturing environment Working knowledge of CAD, Microsoft Office, PLC programming software Proven track record of safe work habits and/or promoting a safe workplace Proven mechanical experience and working with hands Understands key manufacturing process attributes such as quality, efficiency, OEE, yield, and downtime Working conditions & Physical Requirements Must be able to perform mechanically and able to work with hand and tools Must be able to use compact stairs, ladder and crossovers, and able to lift 50lbs Must be able to walk/stand for up to 7 hours per day Must be able to sit at a desk/chair for up to 7 hours per day Required
Preferred
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